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Part Number TPS5430

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FEATURES
APPLICATIONS
DESCRIPTION
SIMPLIFIED SCHEMATIC
VIN
NC
NC
ENA
GND
VSENSE
BOOT
PH
TPS5430
VIN
VOUT
50
55
60
65
70
75
80
85
90
95
100
0
0.5
1
1.5
2
2.5
3
3.5
Ef
ficiency
!
%
I
O !
Output Current ! A
V = 12 V,
V
= 5 V,
fs = 500 kHz
I
0
Efficiency vs Output Current
TPS5430
SLVS632 ­ JANUARY 2006
5.5-V to 36-V, 3-A STEP-DOWN SWIFTTM CONVERTER
·
Consumer: Set-top Box, DVD, LCD Displays
·
Wide Input Voltage Range: 5.5 V to 36 V
·
Industrial and Car Audio Power Supplies
·
Up to 3-A Continuous (4-A Peak) Output
·
Battery Chargers, High Power LED Supply
Current
·
12V/24V Distributed Power Systems
·
High Efficiency up to 95% Enabled by 110-m
Integrated MOSFET Switch
·
Wide Output Voltage Range: Adjustable Down
to 1.22 V with 1.5% Initial Accuracy
As a member of the SWIFTTM family of DC/DC
regulators, the TPS5430 is a high-output-current
·
Internal Compensation Minimizes External
PWM converter that integrates a low resistance high
Parts Count
side N-channel MOSFET. Included on the substrate
·
Fixed 500 kHz Switching Frequency for Small
with the listed features are a high performance
Filter Size
voltage error amplifier that provides tight voltage
regulation accuracy under transient conditions; an
·
Improved Line Regulation and Transient
under-voltage-lockout circuit to prevent start-up until
Response by Input Voltage Feed Forward
the input voltage reaches 5.5V; an internally set
·
System Protected by Over Current Limiting
slow-start circuit to limit inrush currents; and a voltage
and Thermal Shutdown
feed-forward
circuit
to
improve
the
transient
·
­40
°
C to 125
°
C Operating Junction
response. Other features include an active high
Temperature Range
enable,
over
current
protection
and
thermal
shutdown. To reduce design complexity and external
·
Available in Small Thermally Enhanced 8-Pin
component count, the TPS5430 feedback loop is
SOIC PowerPADTM Package
internally compensated.
·
For SWIFT Documentation, Application Notes
The TPS5430 device is available in a thermally
and Design Software, See the TI Website at
enhanced, easy to use 8-pin SOIC PowerPADTM
www.ti.com/swift
package. TI provides evaluation modules and the
SWIFTTM Designer software tool to aid in quickly
achieving high-performance power supply designs to
meet aggressive equipment development cycles.
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas
Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
SWIFT, PowerPAD are trademarks of Texas Instruments.
PRODUCTION DATA information is current as of publication date.
Copyright © 2006, Texas Instruments Incorporated
Products conform to specifications per the terms of the Texas
Instruments standard warranty. Production processing does not
necessarily include testing of all parameters.
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ABSOLUTE MAXIMUM RATINGS
DISSIPATION RATINGS
(1) (2)
RECOMMENDED OPERATING CONDITIONS
TPS5430
SLVS632 ­ JANUARY 2006
These devices have limited built-in ESD protection. The leads should be shorted together or the device
placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates.
ORDERING INFORMATION
T
J
OUTPUT VOLTAGE
PACKAGE
PART NUMBER
­40
°
C to 125
°
C
Adjustable to 1.22 V
Thermally Enhanced SOIC (DDA)
(1)
TPS5430DDA
(1)
The DDA package is also available taped and reeled. Add an R suffix to the device type (i.e., TPS5430DDAR). See applications section
of data sheet for PowerPADTM drawing and layout information.
over operating free-air temperature range (unless otherwise noted)
(1) (2)
VALUE
UNIT
VIN
­0.3 to 38
ENA
­0.3 to 7
VSENSE
­0.3 to 3
V
I
Input voltage range
BOOT
­0.3 to 48
V
BOOT-PH
10
PH (steady-state)
­0.6 to 38
PH (transient < 10 ns)
­1.2
I
O
Source current
PH
Internally Limited
I
O
Leakage current
PH
10
µ
A
T
J
Operating virtual junction temperature range
­40 to 125
°
C
T
STG
Storage temperature
­65 to 150
°
C
Lead temperature 1,6 mm (1/16-inch) from case for 10 seconds
300
°
C
(1)
Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings
only and functional operation of the device at these or any other conditions beyond those indicated under recommended operating
conditions
is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
(2)
All voltage values are with respect to network ground terminal.
PACKAGE
THERMAL IMPEDANCE
JUNCTION-TO-AMBIENT
8 Pin DDA (2-layer board with solder)
(3)
33
°
C/W
8 Pin DDA (4-layer board with solder)
(4)
26
°
C/W
(1)
Maximum power dissipation may be limited by overcurrent protection.
(2)
Power rating at a specific ambient temperature T
A
should be determined with a junction temperature of 125
°
C. This is the point where
distortion starts to substantially increase. Thermal management of the final PCB should strive to keep the junction temperature at or
below 125
°
C for best performance and long-term reliability. See Thermal Calculations in applications section of this data sheet for more
information.
(3)
Test board conditions:
a. 3 in x 3 in, 2 layers, thickness: 0.062 inch.
b. 2 oz. copper traces located on the top and bottom of the PCB.
c. 6 thermal vias in the PowerPAD area under the device package.
(4)
Test board conditions:
a. 3 in x 3 in, 4 layers, thickness: 0.062 inch.
b. 2 oz. copper traces located on the top and bottom of the PCB.
c. 2 oz. copper ground planes on the 2 internal layers.
d. 6 thermal vias in the PowerPAD area under the device package.
MIN
NOM
MAX
UNIT
VIN
Input voltage range
5.5
36
V
T
J
Operating junction temperature
­40
125
°
C
2
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ELECTRICAL CHARACTERISTICS
TPS5430
SLVS632 ­ JANUARY 2006
T
J
= ­40
°
C to 125
°
C, VIN = 5.5 V to 36.0 V (unless otherwise noted)
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNIT
SUPPLY VOLTAGE (VIN PIN)
VIN
Input voltage range
5.5
36
V
VSENSE = 2 V, Not switching, PH pin
3
4.4
mA
open
I
Q
Quiescent current
Shutdown, ENA = 0 V
18
50
µ
A
UNDER VOLTAGE LOCK OUT (UVLO)
Start threshold voltage, UVLO
5.3
5.5
V
Hysteresis voltage, UVLO
330
mV
VOLTAGE REFERENCE
T
J
= 25
°
C
1.202
1.221
1.239
Voltage reference accuracy
V
Io = 0 A ­ 3 A
1.196
1.221
1.245
OSCILLATOR
Internally set free-running frequency
400
500
600
kHz
Minimum controllable on time
150
200
ns
Maximum duty cycle
87
89
%
ENABLE (ENA PIN)
Start threshold voltage, ENA
1.3
V
Stop threshold voltage, ENA
0.5
V
Hysteresis voltage, ENA
450
mV
Internal slow-start time (0~100%)
6.6
8
10
ms
CURRENT LIMIT
Current limit
4.0
5.0
6.0
A
Current limit hiccup time
13
16
20
ms
THERMAL SHUTDOWN
Thermal shutdown trip point
135
162
°
C
Thermal shutdown hysteresis
14
°
C
OUTPUT MOSFET
VIN = 5.5 V
150
R
DS-ON
High side power MOSFET switch
m
VIN = 10 V ­ 36 V
110
230
3
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PIN ASSIGNMENTS
1
2
3
4
8
7
6
5
PowerPAD
(Pin 9)
BOOT
NC
NC
VSENSE
PH
VIN
GND
ENA
DDA PACKAGE
(TOP VIEW)
TPS5430
SLVS632 ­ JANUARY 2006
TERMINAL FUNCTIONS
TERMINAL
DESCRIPTION
NAME
NO.
BOOT
1
Boost capacitor for the high-side FET gate driver. Connect 0.01
µ
F low ESR capacitor from BOOT pin to PH pin.
NC
2, 3
Not connected internally.
VSENSE
4
Feedback voltage for the regulator. Connect to output voltage divider.
ENA
5
On/off control. Below 0.5 V, the device stops switching. Float the pin to enable.
GND
6
Ground. Connect to PowerPAD.
Input supply voltage. Bypass VIN pin to GND pin close to device package with a high quality, low ESR ceramic
VIN
7
capacitor.
PH
8
Source of the high side power MOSFET. Connected to external inductor and diode.
PowerPAD
9
GND pin must be connected to the exposed pad for proper operation.
4
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TYPICAL CHARACTERISTICS
460
470
480
490
500
510
520
530
!50
!25
0
25
50
75
100
125
f
!
Oscillator F
requency
!
kHz
T ! Junction Temperature ! C
2.5
2.75
3
3.25
3.5
!50
!25
0
25
50
75
100
125
T
J
! Junction Temperature !
C
I Q
!
Quiescent Current
!
mA
1.210
1.215
1.220
1.225
1.230
-50
-25
0
25
50
75
100
125
T - Junction Temperature - C
J
V
- V
oltage Reference - V
R
EF
5
10
15
20
25
0
5
10
15
20
25
30
35
40
T
J
= 125 C
T
J
= 27 C
T
J
= !40 C
ENA = 0 V
V
I
!Input V oltage !V
I SD
!
Shutdown Current
!
A
7
7.5
8
8.5
9
!50
!25
0
25
50
75
100
125
T
J
! Junction Temperature !
C
T
S
S
!
Internal Slow Start T
ime
!
ms
80
90
100
110
120
130
140
150
160
170
180
!50
!25
0
25
50
75
100
125
m
!
On R
esistance
!
r DS(on)
T
J
!Junction Temperature
!
C
V
I
= 12 V
TPS5430
SLVS632 ­ JANUARY 2006
OSCILLATOR FREQUENCY
NON-SWITCHING QUIESCENT CURRENT
vs
vs
JUNCTION TEMPERATURE
JUNCTION TEMPERATURE
Figure 1.
Figure 2.
SHUTDOWN QUIESCENT CURRENT
VOLTAGE REFERENCE
vs
vs
INPUT VOLTAGE
JUNCTION TEMPERATURE
Figure 3.
Figure 4.
ON RESISTANCE
INTERNAL SLOW START TIME
vs
vs
JUNCTION TEMPERATURE
JUNCTION TEMPERATURE
Figure 5.
Figure 6.
5
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7
7.25
7.50
7.75
8
-50
-25
0
25
50
75
100
125
T - Junction Temperature - C
J
Minimum Duty Ratio - %
120
130
140
150
160
170
180
!50
!25
0
25
50
75
100
125
T
J
! Junction Temperature !
C
Minimum Controllable On T
ime
!
ns
TPS5430
SLVS632 ­ JANUARY 2006
TYPICAL CHARACTERISTICS (continued)
MINIMUM CONTROLLABLE ON TIME
MINIMUM CONTROLLABLE DUTY RATIO
vs
vs
JUNCTION TEMPERATURE
JUNCTION TEMPERATURE
Figure 7.
Figure 8.
6
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APPLICATION INFORMATION
FUNCTIONAL BLOCK DIAGRAM
VIN
UVLO
ENABLE
Thermal
Protection
Reference
Overcurrent
Gate Drive
Oscillator
Ramp
Generator
VREF
PH
ENA
GND
SHDN
SHDN
BOOT
Z1
Z2
SHDN
SHDN
SHDN
SHDN
VIN
SHDN
HICCUP
HICCUP
SHDN
SHDN
NC
Feed Forward
BOOT
NC
POWERPAD
VIN
VOUT
TPS5430
5
A
1.221 V Bandgap
Slow Start
Boot
Regulator
Error
Amplifier
Gain = 25
PWM
Comparator
Protection
Gate
Driver
Control
VSENSE
DETAILED DESCRIPTION
Oscillator Frequency
Voltage Reference
Enable (ENA) and Internal Slow Start
TPS5430
SLVS632 ­ JANUARY 2006
The internal free running oscillator sets the PWM switching frequency at 500 kHz. The 500 kHz switching
frequency allows less output inductance for the same output ripple requirement resulting in a smaller output
inductor.
The voltage reference system produces a precision reference signal by scaling the output of a temperature
stable bandgap circuit. The bandgap and scaling circuits are trimmed during production testing to an output of
1.221 V at room temperature.
The ENA pin provides electrical on/off control of the regulator. Once the ENA pin voltage exceeds the threshold
voltage, the regulator starts operation and the internal slow start begins to ramp. If the ENA pin voltage is pulled
below the threshold voltage, the regulator stops switching and the internal slow start resets. Connecting the pin
to ground or to any voltage less than 0.5 V will disable the regulator and activate the shutdown mode. The
quiescent current of the TPS5430 in shutdown mode is typically 18
µ
A.
The ENA pin has an internal pullup current source, allowing the user to float the ENA pin. If an application
requires controlling the ENA pin, use open drain or open collector output logic to interface with the pin. To limit
the start-up inrush current, an internal slow start circuit is used to ramp up the reference voltage from 0 V to its
final value linearly. The internal slow start time is 8ms typically.
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Undervoltage Lockout (UVLO)
Boost Capacitor (BOOT)
Output Feedback (VSENSE) and Internal Compensation
Voltage Feed Forward
Feed Forward Gain
)
VIN
Ramp
pk
pk
(1)
Pulse-Width-Modulation (PWM) Control
Overcurrent Protection
TPS5430
SLVS632 ­ JANUARY 2006
APPLICATION INFORMATION (continued)
The TPS5430 incorporates an under voltage lockout circuit to keep the device disabled when VIN (the input
voltage) is below the UVLO start voltage threshold. During power up, internal circuits are held inactive until VIN
exceeds the UVLO start threshold voltage. Once the UVLO start threshold voltage is reached, device start-up
begins. The device operates until VIN falls below the UVLO stop threshold voltage. The typical hysteresis in the
UVLO comparator is 330 mV.
Connect a 0.01
µ
F low-ESR ceramic capacitor between the BOOT pin and PH pin. This capacitor provides the
gate drive voltage for the high-side MOSFET. X7R or X5R grade dielectrics are recommended due to their stable
values over temperature.
The output voltage of the regulator is set by feeding back the center point voltage of an external resistor divider
network to the VSENSE pin. In steady-state operation, the VSENSE pin voltage should be equal to the voltage
reference 1.221 V.
The TPS5430 implements internal compensation to simplify the regulator design. Since the TPS5430 uses
voltage mode control, a type 3 compensation network has been designed on chip to provide a high crossover
frequency and a high phase margin for good stability. Refer to Internal Compensation Network in the applications
section for more details.
The internal voltage feed forward provides a constant DC power stage gain despite any variations with the input
voltage. This greatly simplifies the stability analysis and improves the transient response. Voltage feed forward
varies the peak ramp voltage inversely with the input voltage so that the modulator and power stage gain are
constant at the feed forward gain, i.e.
The typical feed forward gain of TPS5430 is 25.
The regulator employs a fixed frequency pulse-width-modulator (PWM) control method. First, the feedback
voltage (VSENSE pin voltage) is compared to the constant voltage reference by the high gain error amplifier and
compensation network to produce a error voltage. Then, the error voltage is compared to the ramp voltage by the
PWM comparator. In this way, the error voltage magnitude is converted to a pulse width which is the duty cycle.
Finally, the PWM output is fed into the gate drive circuit to control the on-time of the high-side MOSFET.
Overcurrent protection is implemented by sensing the drain-to-source voltage across the high-side MOSFET.
The drain to source voltage is then compared to a voltage level representing the overcurrent threshold limit. If the
drain-to-source voltage exceeds the overcurrent threshold limit, the overcurrent indicator is set true. The system
will ignore the overcurrent indicator for the leading edge blanking time at the beginning of each cycle to avoid any
turn-on noise glitches.
Once overcurrent indicator is set true, overcurrent protection is triggered. The high-side MOSFET is turned off for
the rest of the cycle after a propagation delay. The overcurrent protection scheme is called cycle-by-cycle current
limiting.
If the sensed current continues to increase during cycle-by-cycle current limiting, the hiccup mode overcurrent
protection will be triggered instead of cycle-by-cycle current limiting. During hiccup mode overcurrent protection,
the voltage reference is grounded and the high-side MOSFET is turned off for the hiccup time. Once the hiccup
time duration is complete, the regulator restarts under control of the slow start circuit.
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Thermal Shutdown
PCB Layout
TPS5430
SLVS632 ­ JANUARY 2006
APPLICATION INFORMATION (continued)
The TPS5430 protects itself from overheating with an internal thermal shutdown circuit. If the junction
temperature exceeds the thermal shutdown trip point, the voltage reference is grounded and the high-side
MOSFET is turned off. The part is restarted under control of the slow start circuit automatically when the junction
temperature drops 14
°
C below the thermal shutdown trip point.
Connect a low ESR ceramic bypass capacitor to the VIN pin. Care should be taken to minimize the loop area
formed by the bypass capacitor connections, the VIN pin, and the TPS5430 ground pin. The best way to do this
is to extend the top side ground area from under the device adjacent to the VIN trace, and place the bypass
capacitor as close as possible to the VIN pin. The minimum recommended bypass capacitance is 10 uF ceramic
with a X5R or X7R dielectric.
There should be a ground area on the top layer directly underneath the IC, with an exposed area for connection
to the PowerPAD. Use vias to connect this ground area to any internal ground planes. Use additional vias at the
ground side of the input and output filter capacitors as well. The GND pin should be tied to the PCB ground by
connecting it to the ground area under the device as shown below.
The PH pin should be routed to the output inductor, catch diode and boot capacitor. Since the PH connection is
the switching node, the inductor should be located very close to the PH pin and the area of the PCB conductor
minimized to prevent excessive capacitive coupling. The catch diode should also be placed close to the device to
minimize the output current loop area. Connect the boot capacitor between the phase node and the BOOT pin as
shown. Keep the boot capacitor close to the IC and minimize the conductor trace lengths. The component
placements and connections shown work well, but other connection routings may also be effective.
Connect the output filter capacitor(s) as shown between the VOUT trace and GND. It is important to keep the
loop formed by the PH pin, Lout, Cout and GND as small as is practical.
Connect the VOUT trace to the VSENSE pin using the resistor divider network to set the output voltage. Do not
route this trace too close to the PH trace. Due to the size of the IC package and the device pin-out, the trace
may need to be routed under the output capacitor. Alternately, the routing may be done on an alternate layer if a
trace under the output capacitor is not desired.
If the grounding scheme shown is utilized, use a via connection to a different layer to route to the ENA pin.
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BOOT
NC
NC
VSENSE
PH
VIN
GND
ENA
VOUT
PH
Vin
TOPSIDE GROUND AREA
VIA to Ground Plane
OUTPUT
INDUCTOR
OUTPUT
FILTER
CAPACITOR
BOOT
CAPACITOR
INPUT
BYPASS
CAPACITOR
INPUT
BULK
FILTER
CATCH
DIODE
Signal VIA
Route feedback
trace under output
filter capacitor or on
other layer
RESISTOR
DIVIDER
TPS5430
SLVS632 ­ JANUARY 2006
APPLICATION INFORMATION (continued)
Figure 9. Design Layout
10
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0.080
0.026
0.098
0.1
18
0.050
0.110
0.220
0.050
0.040
0.013 DIA 4 PL
All dimensions in inches
Application Circuits
+
PwPd
10.8 - 19.8 V
L1
15
H
m
6
4
9
5
2
3
GND
VSNS
VIN
NC
NC
ENA
BOOT
PH
7
1
8
C1
10
F
m
C3
220
F
m
D1
B340A
C2
0.01
F
m
VOUT
5 V
R2
3.24 kW
R1
10 kW
VIN
EN
U1
TPS5430DDA
Design Procedure
TPS5430
SLVS632 ­ JANUARY 2006
APPLICATION INFORMATION (continued)
Figure 10. TPS5430 Land Pattern
Figure 11
shows the schematic for a typical TPS5430 application. The TPS5430 can provide up to 3-A output
current at a nominal output voltage of 5.0 V. For proper thermal performance the exposed PowerPAD
underneath the device must be soldered down to the printed circuit board.
Figure 11. Application Circuit, 12-V to 5.0-V
The following design procedure can be used to select component values for the TPS5430. Alternately, the
SWIFT Designer Software may be used to generate a complete design. The SWIFT Designer Software uses an
iterative design procedure and accesses a comprehensive database of components when generating a design.
This section presents a simplified discussion of the design process.
To begin the design process a few parameters must be decided upon. The designer needs to know the following:
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p
V
IN
I
OUT(MAX)
0.25
CBULK
sw
)
I
OUT(MAX)
ESR
MAX
(2)
I
CIN
I
OUT(MAX)
2
(3)
TPS5430
SLVS632 ­ JANUARY 2006
APPLICATION INFORMATION (continued)
·
Input voltage range
·
Output voltage
·
Input ripple voltage
·
Output ripple voltage
·
Output current rating
·
Operating frequency
Design Parameters
For this design example, use the following as the input parameters:
DESIGN PARAMETER
(1)
EXAMPLE VALUE
Input voltage range
10.8 V to 19.8 V
Output voltage
5.0 V
Input ripple voltage
300 mV
Output ripple voltage
30 mV
Output current rating
3 A
Operating frequency
500 kHz
(1)
As an additional constraint, the design is set up to be small size and low component height.
Switching Frequency
The switching frequency for the TPS5430 is internally set to 500 kHz. It is not possible to adjust the switching
frequency.
Input Capacitors
The TPS5430 requires an input decoupling capacitor and, depending on the application, a bulk input capacitor.
The recommended value for the decoupling capacitor, C1, is 10
µ
F. A high quality ceramic type X5R or X7R is
required. For some applications a smaller value decoupling capacitor may be used, so long as the input voltage
and current ripple ratings are not exceeded. The voltage rating must be greater than the maximum input voltage,
including ripple.
This input ripple voltage can be approximated by
Equation 2
:
Where I
OUT(MAX)
is the maximum load current, f
SW
is the switching frequency, C
IN
is the input capacitor value and
ESR
MAX
is the maximum series resistance of the input capacitor.
The maximum RMS ripple current also needs to be checked. For worst case conditions, this can be
approximated by
Equation 3
:
In this case the input ripple voltage would be 156 mV and the RMS ripple current would be 1.5 A. The maximum
voltage across the input capacitors would be VIN max plus delta VIN/2. The chosen input decoupling capacitor is
rated for 25 V and the ripple current capacity is greater than 3 A, providing ample margin. It is very important that
the maximum ratings for voltage and current are not exceeded under any circumstance.
Additionally some bulk capacitance may be needed, especially if the TPS5430 circuit is not located within about
2 inches from the input voltage source. The value for this capacitor is not critical but it also should be rated to
handle the maximum input voltage including ripple voltage and should filter the output so that input ripple voltage
is acceptable.
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L
MIN
V
OUT(MAX)
V
IN(MAX)
)
V
OUT
V
IN(max)
K
IND
I
OUT
F
SW
(4)
I
L(RMS)
I
2
OUT(MAX)
)
1
12
V
OUT
V
IN(MAX)
V
OUT
V
IN(MAX)
L
OUT
F
SW
0.8
2
(5)
I
L(PK)
I
OUT(MAX)
)
V
OUT
V
IN(MAX)
V
OUT
1.6
V
IN(MAX)
L
OUT
F
SW
(6)
f
CO
f
LC
2
85 V
OUT
(7)
TPS5430
SLVS632 ­ JANUARY 2006
Output Filter Componts
Two components need to be selected for the output filter, L1 and C2. Since the TPS5430 is an internally
compensated device, a limited range of filter component types and values can be supported.
Inductor Selection
To calculate the minimum value of the output inductor, use
Equation 4
:
K
IND
is a coefficient that represents the amount of inductor ripple current relative to the maximum output current.
Three things need to be considered when determining the amount of ripple current in the inductor: the peak to
peak ripple current affects the output ripple voltage amplitude, the ripple current affects the peak switch current
and the amount of ripple current determines at what point the circuit will become discontinuous. For designs
using the TPS5430, K
IND
of 0.2 to 0.3 yields good results. Low output ripple voltages can be obtained when
paired with the proper output capacitor, the peak switch current will be well below the current limit set point and
relatively low load currents can be sourced before dicontinuous operation.
For this design example use K
IND
= 0.2 and the minimum inductor value is calculated to be 12.5
µ
H. The next
highest standard value is 15
µ
H, which is used in this design.
For the output filter inductor it is important that the RMS current and saturation current ratings not be exceeded.
The RMS inductor current can be found from
Equation 5
:
and the peak inductor current can be determined with
Equation 6
:
For this design, the RMS inductor current is 3.003 A, and the peak inductor current is 3.31 A. The chosen
inductor is a Sumida CDRH104R-150 15
µ
H. It has a saturation current rating of 3.4 A and a RMS current rating
of 3.6 A, easily meeting these requirements. A lesser rated inductor could be used, however this device was
chosen because of its low profile component height. In general, inductor values for use with the TPS5430 are in
the range of 10
µ
H to 100
µ
H.
Capacitor Selection
The important design factors for the output capacitor are dc voltage rating, ripple current rating, and equivalent
series resistance (ESR). The dc voltage and ripple current ratings cannot be exceeded. The ESR is important
because along with the inductor ripple current it determines the amount of output ripple voltage. The actual value
of the output capacitor is not critical, but some practical limits do exist. Consider the relationship between the
desired closed loop crossover frequency of the design and LC corner frequency of the output filter. Due to the
design of the internal compensation, it is desirable to keep the closed loop crossover frequency in the range 3
kHz to 30 kHz as this frequency range has adequate phase boost to allow for stable operation. For this design
example, it is assumed that the intended closed loop crossover frequency will be between 2590 Hz and 24 kHz
and also below the ESR zero of the output capacitor. Under these conditions the closed loop crossover
frequency will be related to the LC corner frequency by:
And the desired output capacitor value for the output filter to:
13
www.ti.com
C
OUT
)
1
3357
L
OUT
f
CO
V
OUT
(8)
ESR
MAX
)
1
2
p
C
OUT
f
CO
(9)
p
V
p
-p(MAX)
ESR
MAX
V
OUT
V
IN(MAX)
)
V
OUT
N
C
V
IN(MAX)
L
OUT
F
SW
(10)
I
COUT(RMS)
1
12
V
OUT
V
IN(MAX)
)
V
OUT
V
IN(MAX)
L
OUT
F
SW
N
C
(11)
R2
R1
1.221
V
OUT
)
1.221
(12)
TPS5430
SLVS632 ­ JANUARY 2006
For a desired crossover of 18 kHz and a 15-
µ
H inductor, the calculated value for the output capacitor is 220
µ
F.
The capacitor type shold be chosen so that the ESR zero is above the loop crossover. The maximum ESR
should be: (Add new equation)
The maximum ESR of the output capacitor also determines the amount of output ripple as specified in the initial
design parameters. The output ripple voltage is the inductor ripple current times the ESR of the output filter.
Check that the maximum specified ESR as listed in the capacitor data sheet will result in an acceptable output
ripple voltage:
Where:
V
P-P
is the desired peak-to-peak output ripple.
N
C
is the number of parallel output capacitors.
F
SW
is the switching frequency.
For this design example, a single 220-
µ
F output capacitor is chosen for C3. The calculated RMS ripple current is
143 mA and the maximum ESR required is 40 m
. A capacitor that meets these requirements is a Sanyo
Poscap 10TPB220M, rated at 10 V with a maximum ESR of 40 m
and a ripple current rating of 3.0 A. An
additional small 0.1-
µ
F ceramic bypass capacitor may also used, but is not included in this design.
The minimum ESR of the output capacitor should also be considered. For good phase margin, the ESR zero
when the ESR is at a minimum should not be too far above the internal compensation poles at 24 and 54 kHz.
The selected output capacitor must also be rated for a voltage greater than the desired output voltage plus one
half the ripple voltage. Any derating amount must also be included. The maximum RMS ripple current in the
output capacitor is given by
Equation 11
:
Where:
N
C
is the number of output capacitors in parallel.
F
SW
is the switching frequency.
Other capacitor types can be used with the TPS5430, depending on the needs of the application.
Output Voltage Setpoint
The output voltage of the TPS5430 is set by a resistor divider (R1 and R2) from the output to the VSENSE pin.
Calculate the R2 resistor value for the output voltage of 5.0 V using
Equation 12
:
For any TPS5430 design, start with an R1 value of 10 k
. R2 is then 3.24 k
.
Boot Capacitor
The boot capacitor should be 0.01
µ
F.
14
www.ti.com
+
PwPd
6
9
4
2
3
GND
12!35 V
ENA
NC
NC
L1
22 H
m
PH
EN
C1
10 F
m
VIN
5
7
1
8
5 V
VSNS
U1
TPS5430DDA
BOOT
C3
220 F
m
VIN
R2
3.24 k
W
C2
0.01 F
m
VOUT
R1
10 k
W
SBL845
D1
ADVANCED INFORMATION
Output Voltage Limitations
V
OUTMAX
0.87
V
INMIN
I
OMAX
0.230
)
V
D
I
OMAX
R
L
V
D
(13)
V
OUTMIN
0.12
V
INMAX
I
OMIN
0.110
)
V
D
I
OMIN
R
L
V
D
(14)
TPS5430
SLVS632 ­ JANUARY 2006
Catch Diode
The TPS5430 is designed to operate using an external catch diode between PH and GND. The selected diode
must meet the absolute maximum ratings for the application: Reverse voltage must be higher than the maximum
voltage at the PH pin, which is VINMAX + 0.5 V. Peak current must be greater than IOUTMAX plus on half the
peak to peak inductor current. Forward voltage drop should be small for higher efficiencies. It is important to note
that the catch diode conduction time is typically longer than the high-side FET on time, so attention paid to diode
parameters can make a marked improvement in overall efficiency. Additionally, check that the device chosen is
capable of dissipating the power losses. For this design, a Diodes, Inc. B340A is chosen, with a reverse voltage
of 40 V, forward current of 3 A, and a forward voltage drop of 0.5V.
Additional Circuits
Figure 12
shows an application circuit utilizing a wide input voltage range. The design parameters are simillar to
those given for the design example, with a larger value output inductor and a lower closed loop crosover
frequency.
Figure 12. 12-35 V Input to 5 V Output Application Circuit
Due to the internal design of the TPS5430, there are both upper and lower output voltage limits for any given
input voltage. The upper limit of the output voltage set point is constrained by the maximum duty cycle of 87%
and is given by:
Where
V
INMIN
= minimum input voltage
I
OMAX
= maximum load current
V
D
= catch diode forward voltage.
R
L
= output inductor series resistance.
This equation assumes maximum on resistance for the internal high side FET.
The lower limit is constrained by the minimum controllable on time which may be as high as 200nsec. The
approximate minimum output voltage for a given input voltage and minimum load current is given by:
Where
V
INMAX
= maximum input voltage
I
OMIN
= minimum load current
V
D
= catch diode forward voltage.
R
L
= output inductor series resistance.
15
www.ti.com
Internal Compensation Network
H(s)
1
)
s
2
p
Fz1
1
)
s
2
p
Fz2
s
2
p
Fp0
1
)
s
2
p
Fp1
1
)
s
2
p
Fp2
1
)
s
2
p
Fp3
(15)
Thermal Calculations
TPS5430
SLVS632 ­ JANUARY 2006
This equation assumes nominal on resistance for the high side FET and accounts for worst case variation of
operating frequency set point. Any design operating near the operational limits of the device should be
carefully checked to assure proper functionality.
The design equations given in the example circuit can be used to generate circuits using the TPS5430. These
designs are based on certain assumptions and will tend to always select output capacitors within a limited range
of ESR values. If a different capacitor type is desired, it may be posssible to to fit one to the internal
compensation of the TPS5430.
Equation 15
gives the nominal frequency response of the internal voltage-mode
type III compensation network:
Where
Fp0 = 2165 Hz, Fz1 = 2170 Hz, Fz2 = 2590 Hz
Fp1 = 24 kHz, Fp2 = 54 kHz, Fp3 = 440 kHz
Fp3 represents the non-ideal parasitics effect.
Using this information along with the desired output voltage, feed forward gain and output filter characteristics,the
closed loop transfer function can be derived.
The following formulas show how to estimate the device power dissipation under continuous conduction mode
operations. They should not be used if the device is working at light loads in the discontinuous conduction mode.
Conduction Loss: Pcon=Io
2
×
Rds,on
×
VOUT/VIN
Switching Loss: Psw = VIN
×
IOUT
×
0.01
Quiescent Current Loss: Pq = VIN
×
0.01
Total Loss: Ptot = Pcon + Psw + Pq
Given T
A
=> Estimated Junction Temperature: T
J
= T
A
+ Rth
×
Ptot
Given T
JMAX
= 125
°
C => Estimated Maximum Ambient Temperature: T
AMAX
= T
JMAX
­ Rth x Ptot
16
www.ti.com
PERFORMANCE GRAPHS
-0.3
-0.2
-0.1
0
0.1
0.2
0.3
0
0.5
1
1.5
2
2.5
3
I
- Output Current - A
O
Output Regulation - %
75
80
85
90
95
100
0
0.5
1
1.5
2
2.5
3
3.5
I
- Output Current - A
O
Efficiency - %
V = 15 V
I
V = 10.8 V
I
V = 12 V
I
V = 18 V
I
V = 19.8 V
I
t -Time - 500 ns/Div
PH = 5 V/Div
V
= 100 mV/Div (AC Coupled)
IN
-0.1
-0.08
-0.06
-0.04
-0.02
0
0.02
0.04
0.06
0.08
0.1
10.8
13.8
16.8
19.8
V - Input Voltage - V
I
Input Regulation - %
I
= 0 A
O
I
= 3 A
O
I
= 1.5 A
O
TPS5430
SLVS632 ­ JANUARY 2006
The performance graphs in Figures 12 - 18 are applicable to the circuit in Figure 10. Ta = 25
°
C. unless
otherwise specified.
Figure 13. Efficiency vs. Output Current
Figure 14. Output Regulation % vs. Output Current
Figure 15. Input Regulation % vs. Input Voltage
Figure 16. Input Voltage Ripple and PH Node, Io = 3 A.
17
www.ti.com
t - Time = 200 ms/Div
I
= 1 A /Div
OUT
V
= 50 mV/Div (AC Coupled)
OUT
t - Time = 500 ns/Div
PH = 5 V/Div
V
= 20 mV/Div (AC Coupled)
OUT
t - Time = 2 ms/Div
V
= 2 V/Div
OUT
V
= 5 V/Div
IN
TPS5430
SLVS632 ­ JANUARY 2006
Figure 17. Output Voltage Ripple and PH Node, Io = 3 A
Figure 18. Transient Response, Io Step 0.75 to 2.25 A.
Figure 19. Startup Waveform, Vin and Vout.
18
PACKAGING INFORMATION
Orderable Device
Status
(1)
Package
Type
Package
Drawing
Pins Package
Qty
Eco Plan
(2)
Lead/Ball Finish
MSL Peak Temp
(3)
TPS5430DDA
ACTIVE
SO
Power
PAD
DDA
8
75
Green (RoHS &
no Sb/Br)
CU NIPDAU
Level-1-260C-UNLIM
TPS5430DDAG4
ACTIVE
SO
Power
PAD
DDA
8
75
Green (RoHS &
no Sb/Br)
CU NIPDAU
Level-1-260C-UNLIM
TPS5430DDAR
ACTIVE
SO
Power
PAD
DDA
8
2500 Green (RoHS &
no Sb/Br)
CU NIPDAU
Level-1-260C-UNLIM
TPS5430DDARG4
ACTIVE
SO
Power
PAD
DDA
8
2500 Green (RoHS &
no Sb/Br)
CU NIPDAU
Level-1-260C-UNLIM
(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in
a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2)
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check
http://www.ti.com/productcontent
for the latest availability information and additional product content details.
TBD: The Pb-Free/Green conversion plan has not been defined.
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements
for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered
at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and
package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS
compatible) as defined above.
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame
retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material)
(3)
MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder
temperature.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is
provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the
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In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI
to Customer on an annual basis.
PACKAGE OPTION ADDENDUM
www.ti.com
10-Feb-2006
Addendum-Page 1
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